Hot-plate / ice test
A 0.8 mm Aerocel™ sheet on a 150°C hot plate: ice placed on top does not melt.
BP Home Textiles & Building V1.001 / CORE TECHNOLOGY — 50% OF OUR BUSINESS
Aerospace-grade insulation, engineered not to collapse.
A sealed micro-nano closed-cell polymer matrix — 0.015 W/(m·K), zero powder shedding, with a material-level physical limit of -60°C to 150°C. Developed for extreme-cold gear, battery thermal barriers and smart building textiles.
0.015
W/(m·K)
Thermal conductivity — about 44% below still air
Zero
Powder shedding
100% shedding-free sealed-cell polymer matrix
50kg/cm²
Sustained load
No structural collapse, good recovery
-60 ~ 150°C
Material-level limit
-60°C to 150°C material-level physical limit; finished-product range depends on construction
Source: Aerocel™ Technical Data Sheet HY-AEROCEL-TDS-001 V1.1 (Nov 2026), Beihang Key Laboratory measurements.
02 / DATA & BENCHMARK GRID
Measured against the materials you are using now.
Aerocel™ figures come from Technical Data Sheet HY-AEROCEL-TDS-001 V1.1. Competitor figures are industry benchmark ranges compiled in our 2026-10-28 internal comparison sheet — not third-party results on identical specimens.
Thermal conductivity · W/(m·K) — lower is better
0 ───────────── 0.070Bar length = upper bound of the published range, scaled to 0.070 W/(m·K). Conventional aerogel blanket is intentionally left blank: no physical test data exists in the current source set.
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| Dimension | Aerocel™ | Aerogel blanket | 800FP goose down | Primaloft / 3M synthetic |
|---|---|---|---|---|
| Thermal conductivityW/(m·K) | 0.0150.0136–0.015, ~44% below still air | Pending verification | 0.024 – 0.035 | 0.030 – 0.040 |
| Powder sheddingqualitative | Zero100% sealed-cell matrix; rub-tested | Pending verification | Down / feather migration | Fibre migration |
| Compression / thickness retentionqualitative | 50 kg/cm²Sustained load, no collapse, good recovery | Pending verification | Collapses under body load; insulation lost | 20–30% insulation loss under pressure |
| Laundry decayinsulation loss | <5% / <10%After 10 / 50 standard machine washes | Pending verification | Clumping, fill migration, hard to dry | Fibre shift after repeated washes |
| Thickness-to-weightloft equivalence | 4 mm = 15 mm down45 – 60 g/m² | Pending verification | 15 mm loft baseline | 10–12 mm ≈ 15 mm down |
Sources: HY-AEROCEL-TDS-001 V1.1 (Beihang Key Laboratory measurements; SGS NGBEC26005076901 / 6902; Guangdong Institute of Microbiology 2026FM12672R01; CTTC BA26000414); internal 2026-10-28 'Textile Insulation Materials vs Aerocel' benchmark sheet, sheet 'Performance & Process Benchmark'.
No unified third-party thickness-retention or shedding-rate percentages exist for the comparator materials; those rows are qualitative only. Metrics not listed in the TDS are not warranted. CTTC BA26000414 publishes measured values only and is not a pass/fail certificate.
Verified lab demonstrations
Boiling vapour transmission
Steam from boiling water passes through in seconds; natural moisture release, no stuffiness.
TDS V1.1 §2.2 · BP Apparel V2.0Dynamic low-temperature flex
Structure stable from -35°C deep chill through 110–150°C hot-plate testing; no embrittlement under dynamic flex.
BP Industrial Thermal V2.0Compliance & test reports
253 + 1 SVHC screenedAll ≤0.1% · SGS NGBEC26005076901 (EN) / 6902 (CN)
VeganNo asbestos, heavy metals or toxic plasticisers · SGS
AntimicrobialS. aureus 99%, E. coli 97% · 2026FM12672R01
Flame behaviour is self-extinguishing with no melt dripping at material level; no third-party GB 8624 B1 / EN 13501-1 / UL 94 classification has been obtained. CTTC BA26000414 is a commissioned test with a '—' verdict field, measured values only.
03 / APPLICATION SOLUTIONS
Three places Aerocel™ changes the specification.
Alpine & Outdoor Gear
Extreme-cold sleeping bags & one-piece down suits
Compression-proof cold-bridge control for shoulders, back panels and knees. A continuous sheet removes double down-proof liner fabric and box-wall filling labour — lighter build, no down migration.
4 mm = 15 mm down · 50 kg/cm²BESS & Clean Energy
C&I storage and EV battery thermal-runaway barriers
Dust-free die-cutting and CNC cutting keep assembly lines clean. Edges do not shed or fray; the closed-cell matrix resists moisture in enclosure and cold-chain environments.
Zero shedding · -60°C to 150°C (material level)Smart Architectural & Home Textiles
Premium curtains, solar shades & anti-condensation wall linings
Ultra-thin liners add thermal resistance without bulk, allow rapid vapour transmission, and inhibit microbial growth in humid interiors.
0.50–0.85 mm · 45–60 g/m²04 / THE OTHER TWO WINGS — 5 : 3 : 2
A focused group, not a catalogue.
Aerocel™ leads at 50% of the business. Two further divisions complete the remaining 50%.
50%Aerocel™
30%Freeze-dried
12%BOT-WTA
8%Metal fab.
D30%
Industrial Freeze-Dried Ingredients
Freeze-dried fruit & vegetable, powders and instant soup blocks
Built for large-B foodservice and food manufacturers in Europe, North America and South-East Asia. Low water activity, low fines and audited plant certifications.
- Water activityAw < 0.20
- Fines ratio< 3%
- Plant certificationsBRCGS / FDA / ISO 22000
E12% + 8%
BOT-WTA Robot & Precision Metal Fabrication
Trackless wall-climbing welding robot and CNC sheet-metal fabrication
Trackless 90° vertical wall climbing with laser seam tracking, paired with in-house CNC bending and custom stainless-steel enclosures and control consoles.
- Wall climbing90° trackless
- NDT pass rate> 98%
- Materials304 / 316L
05 / TECHNICAL DOCUMENTATION
Download the Technical Data Sheet.
Aerocel™ Technical Data Sheet HY-AEROCEL-TDS-001 V1.1 (November 2026) is published in English and Chinese. The download button follows the language currently selected on this page.
Download TDS (English) Request the third-party test report register